PHTN1400/BATP9401 Laser Systems
Lab - Alignment of Laser Cavity Optics (2010)
The alignment procedure of two types of lasers using two different techniques is covered in this lab: large-bore lasers using a coaxial HeNe beam and a dye laser using the fluorescence of the amplifier itself. This is a two week lab in which students in small groups will complete both parts alternately. One lab report is required for both parts, which have separate questions to be answered (the submission requirements are found at the end of this lab outline).
A pyrocam view of the mode structure of a carbon-dioxide laser beam. Beam analysis is also a part of the lab.
PART A: Alignment of Large Bore Lasers
In the high power laser lab (V15), an MPB IN-100 carbon-dioxide laser is used for alignment practice. Being a large-bore laser (> 10 mm), the laser is aligned using a HeNe laser beam aligned coaxially to the plasma tube.
The carbon-dioxide is a class-IV laser producing, potentially, 200 Watts of power. Safety glasses for 10.6mm are required. Be careful with the position of the beam since it will start fires as well as burn flesh if carelessly positioned!
When you enter the lab the laser will be refilled with a working charge of carbon-dioxide gas mix however the optics (HR and OC) will purposely be misaligned inhibiting lasing action. This is a 'standard' design of industrial laser employing multiple plasma tubes so alignment will be made more difficult by the fact that total-internal reflections will occur with the alignment beam!
With the power supply OFF, begin by removing the cover of the laser (TWO people are required to do this) if not already done. Setup a HeNe laser about 1m away from the front of the laser and align the beam of a HeNe laser to be coaxial with the plasma tubes. The alignment beam must pass through the OC, through the first amplifier tube, bounce off the two mirrors at the end of the laser, through the second amplifier tube and strike the HR before making the return trip through the laser to exit the OC again. It is easier, to begin, if the HeNe beam is already aligned such that the beam is parallel to the table (measure the height at the laser apeture and at the entry point to the CO2 laser).
Using business cards with small holes, find the alignment beam and begin to align the HR first followed by the OC. By blocking the HR one may ascertain which beams are attributed to the beam from the HR at the end of the long path.
DO NOT ALIGN THE REAR 'FOLDING' MIRRORS, only the OC and HR, both at the front of laser and aligned via four micrometer adjustments.
The shutter, shown here immediately before the HR, must be opened during the alignment procedure. To do this, turn the safety key (on the rear of the laser supply) ON and switch the shutter control to EXT. This will open the shutter while preventing the main high-voltage power supply from activating.
Step 1: Setup the Alignment Beam
Measure the length of the optical path through the discharge tubes since this parameter is required to answer a question at the end of the lab. As well, estimate the diameter of the inner-bore of the laser plasma tube.
Step 2: Aligning the HR
Open the shutter. Now, align the HR (adjustments M1/M2) to reflect the alignment beam off the HR and back through the amplifier tubes until an image is seen on the OC like that in the photo to the left. In this photo, taken of the OC from the inside of the laser, the central, bright spot is that of the HeNe beam entering the laser from the outside. Also visible is a weak reflection from the HR - having made a round trip through the dual amplifier tubes, reflected off the HR, and back through the tubes again. Align this reflection to be on top of the initial alignment beam (the beam and the HR are now perpendicular).
Align the OC (adjustments M3/M4) so that the first-surface reflection from the alignment HeNe (on the outside of the laser) is on top of the incoming HeNe beam. This spot will be seen on the front of the HeNe laser itself. Assuming the OC has parallel surfaces, this mirror is also perpendicular to the alignment beam. Now, inspect the OC ... you will see several reflections. 'Tweak' the mirrors until all are as close as possible to being on top of each other.
Step 4: Test Firing and Fine Mirror AdjustmentsWhen the mirrors are fully aligned, remove all intra-cavity cards. Ensure you are wearing safety glasses (suitable for 10.6mm), and that the Coherent 201 power meter sensor is placed into the path of the beam (i.e. DO NOT allow the output to strike the HeNe). Install a beam dump into the beam path as well. Turn on the water cooling supply, ensure the laser is properly filled with gas (consult the instructor), and turn the laser ON. The laser incorporates the usual ten-second safety delay as well as interlocks for the cover and water flow. The cover interlock must be bypassed as required when performing maintenance. Be sure to keep clear of the area marked 'DANGER HIGH VOLTAGE': electrodes here reach a potential of almost 25kV at 60mA - enough to ensure certain DEATH!. This area is encased in a plexi shield, do not insert fingers or any other object into or near the safety cover.
When the discharge is observed, open the shutter to enable laser output. Assuming output is observed (as a deflection of the power meter) this means mirror alignment is at least 'close' but probably nowhere near 'optimal. If no laser output is observed, attempt to gently move one adjustment screw at a time until lasing occurs. Note the position of the adjustment screws.
Close the shutter, place the pyrocam in front of the laser output, open the shutter and observe (and capture) the mode structure of the beam. To operate the pyrocam first apply power to the camera itself then start the "Pyrocam 3 Control Console" on the PC. Ensure the system is set for 48Hz and select View. From the view screen select a 4-times scale and select a 3-D view from the settings menu. You can save a bitmap from the file menu.
Close the shutter, place the power meter back into the beam path, and open the shutter again. 'Tweak' all mirrors using the standard 'walking' procedure in each direction (horizontal and vertical) for optimal power output. The full-scale range of the meter may be increased as the laser power increases. When optimized, observe (and capture) the mode structure using the pyrocam. As well, place a burn paper into the beam path and open then close the shutter QUICKLY to produce a burn pattern from which the beam diameter may be measured.
The laser can usually produce outputs of over ten watts and has been seen to produce up to twenty. Careful as the beam may well start the burn paper on fire!
PART B: Alignment of Dye Laser Optics
An Innova-90 argon-ion laser is seen here pumping a Coherent 599 Dye Laser. A similar, shorter, version of this laser is used in this lab in which students align the complete cavity optics (HR, OC, and Fold mirrors).
There are several optical dangers involved in this lab however the most dangerous is the argon-ion pump beam. Safety glasses suitable for 488nm - 514nm at 5 Watts are required. Be careful not to intercept the pump beam with any object since it will start fires as well as burn flesh if carelessly positioned!
Follow the procedure in the Lab Outline document to remove, then re-install and align, optics in the laser.
In general, you will be removing the cavity optics (HR, OC, and Fold Mirrors) from a working laser and re-aligning the entire cavity. The pump mirrors, which focus pump radiation from the argon-ion laser onto the dye jet, are not to be aligned in this lab due to time constraints ... you will begin at step 14 of the alignment procedure provided in the user's manual.
Knowing the dye in use (and hence the radius of each mirror used), and identifying the location of each mirror in the laser, identify, before the lab, the order in which mirrors will be adjusted.
For this experiment, an abbreviated lab report is required (word processed, never hand-written). Answer each question separately (e.g. Q1., Q2, ...., each with it's own paragraph), do not combine all questions into a single answer. Submit the lab report in a folder or binder NOT simply a pile of loose, stapled papers!
Copyright (C) Niagara College, Canada, 2005-2010
Photo Copyright (C) John Wiley & Sons, 2004
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