PHTN1432 Vacuum Systems and Thin Film Technology

Lab #3 : Reprocessing Laser Tubes

Reprocessing a HeNe Tube in the Specroscopy Lab
The laboratory setup for reprocessing a helium-neon gas laser tube. Here a Melles-Griot 05-LHR-099 tube is connected to our turbomolecular pumping system and filled with a precise mixture of helium and neon gases. Visible in this photo are the power meter and power supply for the tube. Behind this setup is the gas discharge for another lab in this course.

Purposes

Pre-Lab (homework before the lab)

The Experiment

The tube will have a local isolation valve (called the tube valve) in series with it as per the main diagram on the turbomolecular pumping system description (found on the main page for this course). This is to ensure the tube may be stored at high vacuum to keep it free from contaminants. Connect the tube valve to the isolation valve for the system if not already done. Open the isolation valve and evacuate the manifold and the connecting vacuum line between the laser tube and the system. Now open the laser tube valve to evacuate it as well.

Purity is critical to allowing the relatively low-gain HeNe to operate so a cycle of cleaning the tube is required before the final gas fill. Begin by powering the tube and observing the discharge (if any). If a glow discharge begins, continue pumping until it becomes a thin violet glow followed by a dim red glow and finally extinguishes (you can guess the pressure at this point knowing the minimum pressure for a discharge from Lab #1). Pump for a few more minutes then close the evacuate valve on the system to isolate the manifold and tube from the pump.

Fill the laser tube with research-grade helium to a pressure of approximately 10 torr. Start the power supply and observe the tube glowing - the colour may well change as it operates. Allow the tube to run for one minute. Now, start the RGA and take a sample of the gas in the manifold (keeping the RGA head pressure under 10-5 torr) - call it "first flush". The gas mixture may well show a quantity of undesired impurities as well as the helium injected into the system - many impurities will have evolved from the laser tube itself as it heats. Stop the RGA and turn OFF the filament.

Evacuate the tube to ultimate vacuum again. The flushing procedure must be repeated a minimum of three times to reduce the quantity of impurities in the system. It is not necessary to take an RGA scan each time.

Now fill the laser tube with the required gas mix. Close the manifold valve and overfill with He and Ne gases in a 2:1 or other suitable proportion (see the Vacuum Notes on the course home page regarding this). The manifold & tube are usually filled with 20-30 torr of helium first then an additional 10-15 torr of neon. Start the power supply and reduce the pressure gradually until the tube begins to operate (around 4 torr). Once the tube operates, stop reducing pressure and note the power output (in mW). Reduce the pressure in 0.2 torr increments and note the power at each pressure until lasing stops - this allows you to determine the optimal gas pressure for this tube. If the laser fails to operate at all, the current gas mix can be flushed and another attempt made to fill the tube.

With the laser operating now, perform an RGA analysis on the (fresh and working) gas mix to verify it's contents and assess impurity levels - call this scan "working mix". Compare to the original "first flush" - You expect, of course, to find helium and neon gases in the mix but check specifically for O2, O, H2O (water vapour), and N2. Verify the He:Ne ratio as well.

Repump and power the tube at optimal gas pressure and operate for 10 minutes. During this time, observe the optical power output on the meter at intervals of no less than one minute and graph it over time. Run a final RGA scan ("final") to see what types of gases evolved which caused the power output to drop.

Analysis and Discussion of Results (in the lab)

Lab Report

For this experiment, an abbreviated lab report is required as follows:

For ALL information provide a footnote as to WHERE you obtained it (e.g. the page on SAM's site, page in Hecht, etc).


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This page is part of the PHTN1432 Course Page